Well, it all fit together. It’s got a lot of “character” in the way it fit together, and in the wood itself, but it looks pretty fantastic for a first go. I’ll share the good, and the areas for improvement in this post. I probably have way too many pictures, but I’m okay with that.
As I mentioned in Part I, I used two different woods, I believe them to be pine and cherry, so we’ll assume that to be the case. I originally intended to just use more of the pine, but the cherry was too pretty to pass up once our neighbors dropped it off. All four pieces of cherry are from the same board and the board was a little more dry and wonky than I really realized until I was fairly far into the process, but just soooooo pretty.
After sanding each piece and cutting the holes with the hole saw bit, I used an ancient Dremel type tool from my mom with a round sanding bit. The hole saw, and our inexperience, left some pretty rough edges. The Dremel-ish tool did a reasonable job, especially smoothing the interior of the circles.
We have a router, and a router table, and once the garage is finished, I hope to be able to set it up and work with it. I think a router roundover on these circles might be a good plan.
I used the pine for the base, under the cherry and because I thought it would be a neat contrast in the bottom holes to hold the tubes. The cherry was too pretty for stain, so I used two coats of Weatherwash Clear Maintenance Oil to give it a little help on the dryness and bring out the grain. I then used the Weatherwash Satin Varnish to seal it. Here are some before oil and after oil pictures.
I waffle between finishing before or after assembly. I opted for before this time, and it did impact one decision we made. We pondered whether it might be a good idea to use dowels to put the pieces together, and though we concluded that the cherry was probably too thin for that, the fact that I had already oiled and varnished did come up.
First step in assembly was gluing the bottom three pieces together.
You may be able to see, on the top left of the bottom picture, that the holes do not line up exactly.This is another area I need to figure out how to make better. The hole saw was really tough to line up precisely, and it jumped when the teeth first bit into the wood. When a rod tube is in there, it doesn’t show, but I’m hoping to correct this if I make another one.
We went back and forth on how to attach the sides and the top, and ways to clamp and brace. We landed on using glue with fine thread drywall screws, and used a pilot bit to drill/countersink the screw holes. This was new for me. I was so freaking nervous that the wood would split, or that I would set the screw at an angle and it would poke out the side of a board. We took turns drilling to mediate my anxiety, and guess what? I did OK.
Tim had the brilliant idea to try and dry fit the top piece before attaching the other side, which is propped up by the box in the picture above. I say brilliant, because we did need to re-position the unattached side to facilitate a better fit for the top. Fortunately, the adjustment made all four pieces sit flush with each other on one side. We determined that this side would be the front, since the uneven edge won’t be as noticeable in the back. Another stressor in attaching the top was how much the wonky sides would need to pull in. We were ready for a pop or a crack along the way, but thankfully – silence.
My foot photo-bombed the last picture, but it gives a little size comparison, as does the picture where Fargo is inspecting our work. Don’t worry, Tim already has enough rods/tubes to fill all eight spots. I think he’s pleased with his belated holiday gift…that he helped build.