Builders Challenge: Part IV

Here we are, Part IV, which was delayed due to my FIRST DRESSER BUILD. I will certainly be posting about the dresser in the near future, but now we return to the Builders Challenge. A quick reminder that participants had three weeks to complete their build, and I was so stressed about that timeline that I spent quite a few early mornings and “late” (this is a relative term when bedtime is by 9 pm) evenings working on mine. Fargo (and Tim when he was around) were very supportive and kept me company.

Blooper

After completing the table top and attaching the legs, I then went on to the drawer and drawer box. I opted to use pine for the drawer box and cedar for the drawer so that when opened, the drawer would coordinate with the cedar from the table top.

I had opted not to line the side panels up with the inside of the legs, which came back to haunt me a bit at drawer time. There was enough wiggle room that the drawer could easily get hung up on the front legs as it was pulled out. I’m proud to show you my solution, which no one will ever see again unless they remove the drawer. I made drawer guides.

Next step was adding the drawer face, which I find to be a really tricky process. I’m sure I used a very unconventional method which included very short brad nails to temporarily attach and test the positioning of the face that could be removed before the final fastening with screws. I found the drawer pull at Home Depot early on, saw it and knew it was what I wanted.

The original plans did not include a lower shelf.I loved the cedar so much, I wanted to use more of it and decided a shelf would be a perfect way to do just that. The few times I’ve done shelves previously, the slats were always sitting on top of rails. In order to keep with the theme of challenging myself, I decided I wanted the slats to be flush with the rails. You can actually see a bit of the channel I made in the back rail in the picture above.

One way to make such a channel, called a rabbet, is with the table saw. I was not ready to try that. Another way, is with a router/router table. I was not ready to try that either (we have since purchased a router table and I’m building a stand). Remember the hand held router tool I used in the very beginning? I decided that was the way to go…

It was not pretty. I somehow managed to salvage that mess with lots of sanding, but when I started the next one, it was worse. At that point, I was ready to give up. I have no idea how I came up with “I’m going to do this with a hammer and chisel even though I’ve only ever used them together once before, for one minute, at the start of this build,” but I did.

This one actually turned out better than the one I did with the router tool, but also required a mega amount of sanding. It was all worth it though, when I did the test layout.

And the actual shelf install. Fargo was beside himself with excitement at my triumph.

And that is the story of my Builders Challenge experience and table build. I literally cannot wait for Season 8!!! I hope to have added at least a few new skills to my repertoire by then.

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