Sofa/Console Table: Part II

After a few days of Spring, the Winter weather has returned to Central PA. We made the most of the post-polar vortex reprieve and got much of the drywall up in the garage.I loved being able to get outside early enough that we could watch the tail end of the sunrise.

The whole back wall is now done and only a third of a sheet is left to do by the garage door.

The console/sofa table has been an experience. It will apparently take three parts to really share the experience of making it. Part II is focused on how much harder it was to get the pieces of wood lined up in the herringbone pattern than I anticipated. First, Fargo and I got the round 1 sanding done, and I didn’t even have a coat on!

Once the sanding was completed, I had some interesting hours. It was all fun and games when I was just laying the pieces of wood out to make sure I cut enough. Actually lining them up so that the centers didn’t travel off to one side of the plywood or the other was a different story.

I used clamps on two pieces in the middle. I then lined the rest of the boards in place above and below. It was so frustrating that I had to walk away for a bit and come back to it. It would definitely have been easier if I had just cut the angle on the center edges and lined them up on the middle line. This way, not only did I need to line it up even from both edges, but the tilt had to be correct as well.

Once I FINALLY got to the point where it was as centered as possible, I tightly clamped the two middle pieces in order to permanently affix them in place and use them as a guide. I actually flipped the board over, nailed those two pieces from the bottom, crossed my fingers and began the glue-up process.

As an extra measure to secure the herringbone pieces to the plywood, I nailed all of them to the board from the back. I honestly have no idea if that was a good idea, or not, but I was just too nervous they would fall off.

Now that all but the smallest pieces are attached, I’m hoping to use the circular saw today (once temps get into the 20s) to trim the herringbone pieces to the size of the plywood. I’ll then use the scraps for the remaining open spots. Hoping the circular saw and I get along well.

In between, I’m still doing yoga (and Fargo is still fighting me for the mat), and I’m still stopping to take some pictures (mostly from indoors). Had a pileated woodpecker stop by the back yard.

I’m ready to get the final sanding on the table done and start staining it. I submitted my table project to the Weatherwash Brand Ambassador program and it was accepted, which I’m pretty excited about. They sent me the Oaked Stain, White Maintenance Oil and Satin Varnish for free to use on the table in exchange for some social media postings and pictures to help with their company promotion. Given that I started using their products for the bed and nightstands and how much I love the results, it’s super cool to be working with them on the table.

Okay, wish me luck!

Corbel Lights To Match the Bed

I definitely have a few favorite furniture project sites at this point. A few months ago, I was scrolling through project ideas and I saw the Corbel Sconce Light by Shanty-2-Chic.Tim and I agreed that these would be a great compliment to the new bed frame. Have I mentioned that WE BUILT A BED?!?

I started with leftover 2x4s, ordered the lights and cages online, and found bulbs at Lowes.

In order to match the bed, I used the same Weatherwash PINED Aging Stain, Clear Maintenance Oil and Satin Varnish that is on the bed. I really love love love the way the wood looks after using this combination. It’s also pretty darn fast and easy. On the left is the wood just after applying the stain, on the right is after drying for an hour.

Using Tim’s ideas, we made a few changes. We used a router for the first time and made a (too large but workable) channel in the back of the upright piece. Instead of the cord being in front of that piece, it would go up the back and be less prominent.

That led to drilling a hole just on top of the perpendicular piece to bring the cord through, instead of it laying over the top. What we didn’t think of, until assembly, was that Tim had to detach the cord from the light in order to feed it through the hole, then re-attach it.

It was worth that extra step. We love how they turned out!

The cost estimate from Shanty-2-Chic is $25/each. Using leftover pieces of wood helped, but that estimate is a little low depending on the light bulbs you choose. We went with the “vintage” looking bulbs, which were $10/bulb. This raised our total cost to closer to $30.

Building A Bed

As I mentioned in the previous post, I have a HUGE list of what I want to build/make. I really have no idea, now that I think about it, how “bed frame” rose to the top of the list. The bed frame we have is probably close to 20 years old, and it was not top of the line when we bought it. I think that I was looking through all of the online plans from my favorite woodworking bloggers and I loved so many of the bed frames.

I brought Tim into the decision process and we narrowed it down. Then, when I was looking at the Modern Farmhouse Bed on Ana White’s website, I saw there was a video about making this bed that went along with the plans. We enjoyed the video, and the extra Alaskan scenery she includes in each one and that helped with our decision.

We still have 2x6s, 16′ 2x6s, on the floor in the garage, so we didn’t need to buy of those.  This is the original pile we took out of the garage to sort back in July.

Most of the 2x4s and some of the 2x6s went to the workbench, miter saw cart and lumber storage rack. But there are still plenty of 2x6s, and other assorted sizes and types in the garage, just waiting to be used in something awesome.

For the headboard, we opted to use tongue and groove vs plain 1x6s.  We went with 1x4s for the slats vs 2x4s. This bed was going to be super heavy duty to begin with and we felt like 2x4s for the slats would be overkill.

After talking through the plans with the Tim, I did all of the cutting and the pocket hole drilling and some of the assembly myself. I greatly appreciated that he found projects in and around the garage to work on so that he was available any time that I needed him. Some of the pieces were just too heavy for me to maneuver and fasten by myself. Some of the wood was too hard for me to get the 2 1/2″ wood screws into (though I’m improving).

Wearing my Rosies overalls, which I love, with the ear protectors hanging on the string and the safety glasses. I am totally looking the part! I’m also super proud of how the headboard behind me is coming along.

I introduced Tim to the Kreg Jig and to pocket holes after I learned about them on the Shanty-2-Chic site. They have a great instructional video . I love drilling them and I think it’s such a cool way to join wood together. On our lumber cart, we had one whoops where the pocket holes ended up on the outside, but overall, it’s gone well.

Footboard and side rails.

I used a palm sander and I recently read about tack cloths, so I used those too. Helpful hint, wear rubber gloves with the tack cloth because the tack stuff does not want to wash off hands. I actually enjoyed the sanding, but I had a learning curve with that too. Our bed frame is far from perfect in the sanding department, but since I wanted a weathered/beaten look, it is fine for this project. I love that I’m learning so much each time we make something.

I’ll stop here. The next post will cover the finishing process, and hopefully, an assembled picture. Assembly is on the docket for this week since the mattress we purchased, after spending way too many hours researching, arrived today.

Making Stuff With Wood

Hi all! Been a while…a LONG LONG while. No good excuse, just lots of busy and not enough focus. Once we hit May, which started off with the youngest’s graduation…

…then moved to the garden, the yard work, etc. etc., the days just seemed to whiz by. On top of all of that, I’ve been serious about one of the Hobby Adventures I started to tackle over the Winter: Making Stuff With Wood.

I have been having SO MUCH FUN, especially since the hubster has been helping and teaching me and showing how much patience he possesses. My learning curve has had some steep spots, but I am super proud of what I have to show you so far. If you follow me on Instagram, you’ve probably seen all of these, but I’m going to get joy from sharing them here too.

We are turning our garage into work space and started by building a massive, and massively awesome, workbench!

We mostly followed the plans from Shanty-2-Chic.com for their large workbench. The main change is that we left extra overhang along the edges in order to be able to clamp things. Also, there has been a lumber pile in our garage for an embarrassingly long time, so most of the workbench was already in the garage, just waiting for us.

Next, we tackled a miter saw cart based on plans from the Ana White site.

Fargo The Terrible helped us with the wings out picture.

Again, we were able to use a lot of the garage lumber for this project. The main changes we made were using wood supports for the wings, and putting a back on the storage area, which also provides additional strength.

Speaking of the garage lumber, we built a lumber storage cart that we basically designed ourselves.

Unfortunately, it doesn’t fit all of the lumber and there is still more on the garage floor, but it definitely helps and I’m working on using the rest of it up in more projects.

EVERYTHING IS ON WHEELS!! I love that we can move it all around in order to use it, or to get it out of the way, or to roll it into the driveway when we have the rare non-rainy day (wettest summer on record here this year).

I honestly wish I had tried all of this four years ago, the first year of the Empty Nest, but I’m so glad I am doing it now. I have a huge sense of pride as I’m working on each project, and I feel like I am learning so much.

I’m giving my Rosies Workwear a workout. I love the Kreg Jig and pocket holes, I’m not afraid of the miter saw, I’ve used a circular saw, and I conquered 2.5″ wood screws. I want to build everything I see on the Shanty-2-Chic, Ana White, Rogue Engineer and House of Wood sites. I love that they all learned as they went and were able to turn their passions into a business. I now follow all different “makers” and woodcrafters on Instagram and I love seeing what they’re all working on. I literally have an “I want to make” wish list.

We’re still working on garden veggies…freezing, canning, curing, baking. I’m way behind on general yard work, like weeding (of course, the endless rain also has something to do with this). Sometimes the house cleaning gets bumped further down the list than it should so I can squeeze in a few more minutes in the garage. The rain currently falling again, for the third day in a row, is why I decided I could finally sit down and concentrate long enough to put this post together.

In my next post, I’ll show you the first non rough carpentry project we’ve been working on. The first one where looks matter. I’m so excited about it, I could burst.